2025 Volvo EX90: recalls & known problems
Every open NHTSA safety recall, in plain English — the hazard, why it matters, and the free fix.
The 2025 Volvo EX90 has 3 recalls on record with NHTSA. Below is each one — what it is, why it matters, and how to get it fixed free.
Is your Volvo EX90 still covered?
Your EV battery is already covered for 8 years / 100,000 miles by federal law. It is the electronics — onboard chargers, inverters, control modules, screens — that cost $2,000–$8,000 out of warranty. Compare extended EV warranty quotes in about two minutes.
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Open recalls
Seats
highWhat's wrong: Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
Why it matters: An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
The fix: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
Exterior Lighting
moderateWhat's wrong: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
Why it matters: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
The fix: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
Structure
highWhat's wrong: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
Why it matters: A tailgate that suddenly drops can hit a person, increasing the risk of injury.
The fix: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
Frequently asked
Is the 2025 Volvo EX90 under recall?
Yes. As of September 10, 2026 there are 3 NHTSA recalls on record for the 2025 Volvo EX90. Every listed repair is free at a franchised dealer.
How do I check if my exact car is affected?
Enter your 17-character VIN at nhtsa.gov/recalls. Recalls apply to specific build ranges, so the VIN check is the only way to be sure.
Do recall repairs cost anything?
No. Federal law requires the manufacturer to fix a safety recall free of charge, regardless of the car's age or owner.
What if my factory warranty has expired?
Recall repairs stay free, but related out-of-warranty failures are not. Many owners of EVs this age compare extended-warranty coverage for the battery and drive unit.