2025 Volvo EX40: recalls & known problems
Every open NHTSA safety recall, in plain English — the hazard, why it matters, and the free fix.
The 2025 Volvo EX40 has 3 recalls on record with NHTSA. Below is each one — what it is, why it matters, and how to get it fixed free.
Is your Volvo EX40 still covered?
Your EV battery is already covered for 8 years / 100,000 miles by federal law. It is the electronics — onboard chargers, inverters, control modules, screens — that cost $2,000–$8,000 out of warranty. Compare extended EV warranty quotes in about two minutes.
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Open recalls
Back Over Prevention
minorWhat's wrong: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Why it matters: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.
The fix: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
Service Brakes, Hydraulic
highWhat's wrong: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Why it matters: A loss of brake function increases the risk of a crash.
The fix: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.
Back Over Prevention
moderateWhat's wrong: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Why it matters: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
The fix: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.
Frequently asked
Is the 2025 Volvo EX40 under recall?
Yes. As of September 10, 2026 there are 3 NHTSA recalls on record for the 2025 Volvo EX40. Every listed repair is free at a franchised dealer.
How do I check if my exact car is affected?
Enter your 17-character VIN at nhtsa.gov/recalls. Recalls apply to specific build ranges, so the VIN check is the only way to be sure.
Do recall repairs cost anything?
No. Federal law requires the manufacturer to fix a safety recall free of charge, regardless of the car's age or owner.
What if my factory warranty has expired?
Recall repairs stay free, but related out-of-warranty failures are not. Many owners of EVs this age compare extended-warranty coverage for the battery and drive unit.